Carbon steel is an excellent choice for custom machining due to its versatility and cost-effectiveness. Alloys like AISI 1018 and AISI 1040 offer a great balance of machinability, weldability, and strength, making them suitable for a variety of applications. Low-carbon options provide excellent ductility for intricate designs, while medium-carbon variants ensure higher tensile strength and toughness for demanding environments. With the ability to tailor mechanical properties through heat treatment, carbon steel allows for durable, high-performance parts. Partnering with us guarantees expertly crafted components that meet your specific needs, enhancing efficiency and performance in your projects.
Details | Carbon (C) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) | |
---|---|---|---|---|---|
AISI 1015 | Low hardenability carbon steel with low tensile strength and contains approximately 0.15% carbon making it malleable and ductile. Base Iron (Fe) | 0.13-0.18% | 0.30-0.60% | 0.04% (max) | 0.05% (max) |
AISI 1018 | Low-carbon steel with good machinability and weldability. Good toughness, strength, ductility, formability, weldability and workability. | 0.15-0.20% | 0.60-0.90% | 0.040% | 0.050% |
AISI 1020 | Low-carbon steel with good machinability and weldability. Resistant to induction hardening or flame hardening. | 0.18-0.23% | 0.30-0.60% | 0.040% | 0.050% |
AISI 1022 | Low hardenability carbon steel with low tensile strength. Higher content of manganese and carbon compared to AISI 1020 steel. | 0.15-0.20% | up to 0.60% | up to 0.04% | 0.05% Sulfur |
AISI 1030 | Base metal Iron (Fe). | 0.28-0.34% | 0.60-0.90% | 0.04% (max) | 0.05% (max) |
AISI 1040 | Medium-strength steel with adequate tensile strength. Good machinability and weldability. Base metal Iron (Fe). | 0.37-0.44% | 0.60-0.90% | 0.04% (max) | 0.05% (max) |
AISI 1042 | Low hardenability carbon steel with low tensile strength. Base metal Iron (Fe). | 0.40-0.47% | 0.60-0.90% | 0.04% (max) | 0.05% (max) |
AISI 1050 | High-carbon, cold rolled steel that can be hardened by heat treatment to a maximum hardness of approximately Rockwell C 58. Base metal Iron (Fe). | 0.48-0.55% | 0.60-0.90% | 0.04% (max) | 0.05% (max) |
AISI 1117 | Low carbon, high manganese steel. Base metal Iron (Fe). | 0.14-0.20% | 1.00-1.30% | 0.04% (max) | 0.08-0.13% |
AISI 1137 | Iron: ~98% Tensile strength: 584 MPa Yield strength: 344 MPa Hardness: 174 Iron: ~98% | 0.32-0.39% | 1.35-1.65% | 0.04% (max) | 0.08-0.13% |
AISI 1141 | Iron: Balance Tensile Strength: 108,000 psi Yield Strength: 90,000 psi Elongation in 2″: 10% | 0.40%-0.48% | 1.35%-1.65% | 0.04% (max) | 0.08%-0.13% |
AISI 1144 | Iron: 97.50 – 98.01% Tensile strength: 745 MPa Yield strength: 620 MPa Hardness: 217 | 0.40-0.48% | 1.35-1.65% | 0.04% (max) | 0.24-0.33% |
AISI 1212 | Iron: 98.52 – 99.07% Tensile strength: 540 MPa Yield strength: 415 MPa Hardness: 167 | ≤ 0.13% | 0.70 – 1.0% | 0.07 – 0.12% | 0.16 – 0.23% |
Carbon (C) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) | Iron | Tensile strength | Yield strength | Hardness | Other | |
---|---|---|---|---|---|---|---|---|---|
AISI 1137 | 0.32-0.39% | 1.35-1.65% | 0.04% (max) | 0.08-0.13% | 98% | 584 MPa | 344 MPa | 174 | – |
AISI 1141 | 0.40%-0.48% | 1.35%-1.65% | 0.04% (max) | 0.08%-0.13% | Balance | 108,000 psi | 90,000 psi | – | Elongation in 2″: 10% |
AISI 1144 | 0.40-0.48% | 1.35-1.65% | 0.04% (max) | 0.24-0.33% | 97.50 – 98.01% | 745 MPa | 620 MPa | 217 | – |
AISI 1212 | ≤ 0.13% | 0.70 – 1.0% | 0.07 – 0.12% | 0.16 – 0.23% | 98.52 – 99.07% | 540 MPa | 415 MPa | 167 | – |
AISI 1213 | ≤ 0.13% | 0.70 – 1.0% | 0.07 – 0.12% | 0.24 – 0.33% | 98.42 – 98.99% | 540 MPa | 415 MPa | 167 | – |
AISI 1215 | 0.09% | 0.75 – 1.05% | 0.04 – 0.09% | 0.26 – 0.35% | 98.42 – 98.95% | 540 MPa | 415 MPa | 167 | – |
1144 STRESSPROOF | 0.40-0.48% | 1.35-1.65% | 0.04% (max) | 0.24-0.33% | 97.50 – 98.01% | 745 MPa | 620 MPa | 217 | – |
AISI 12L14 | 0.15% (max) | 0.85-1.15% | 0.04 – 0.09% | 0.26-0.35% | Balance | 540 MPa | 415 MPa | 163 | Lead: 0.15-0.35% |
FAQ
We know every project is unique and that questions can arise when it comes to selecting the right partner for your manufacturing needs. Our team specializes in delivering precise, reliable machining solutions tailored to the exact specifications of each client. Below, we’ve gathered answers to some of the most commonly asked questions. If you don’t see your question here, please feel free to reach out – we’re always ready to assist with any additional information you need.
Tamshell specializes in producing a diverse array of custom precision machined components tailored to our customers’ specifications. Utilizing modern, advanced 4th & 5th axis CNC mills, CNC Swiss and Swiss-screw, and CNC turning machines, we achieve tight tolerances with nearly any machinable plastic or metal material.
Our primary machining department utilizes state-of-the-art CNC machining equipment to ensure precision and quality. The secondary department complements this with a variety of conventional tools and instruments. All our machinery is backed by our specialized in-house tooling department, ensuring seamless support and efficiency.
Our machine shop excels in precision machining of a wide range of materials, with a particular expertise in plastics. We also specialize in machining aluminum, brass, bronze, and stainless steel, ensuring high-quality results for diverse applications. Our advanced equipment and skilled team enable us to meet stringent tolerances and deliver custom components tailored to our clients’ specifications. Whether working with plastics or metals, we are committed to providing exceptional craftsmanship and reliable service.
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We excel in close tolerance machining, holding tolerances as tight as +/- 0.0001″. Our capabilities include advanced 4th- and 5th-axis machining, complemented by a rigorous three-stage inspection process. This ensures burr-free parts and consistently exceeds the highest-quality finish requirements.
In short: yes, our team brings extensive expertise in the manufacturability of components and assemblies. As specialists in plastics machining, our in-house material experts will guide you in selecting the most optimal materials for your application, considering all usage factors.
Our skilled machinists are also proficient in working with various materials, including metals. We can review your 3D models and drawings, recommending any necessary changes before production begins.